Wiring Harness

We provide the most varied range of low and high voltage cable harness solutions for all electrical industries. Every harness is engineered to the platform it serves and built in house, from conductor to finished assembly.

INGAR wiring harness manufacturing

High Voltage And Low Voltage Harnesses

Two distinct disciplines, both handled on the same line under the same controls.

High voltage wiring harness

High Voltage Harness Solutions

Shielded high voltage harnesses for battery packs, inverters and traction systems, built to the routing, current ratings and clearances of your platform.

Low voltage wiring harness

Low Voltage Harness Solutions

Signal and low voltage harnesses for control, lighting and telematics, assembled in house with full traceability on every build.

Facilities Available

The processes that turn a drawing into a repeatable assembly.

Crimping machine

Crimping From 0.35 To 120 Sq Mm

Crimping across the full conductor range, from fine signal wire at 0.35 sq mm through to 120 sq mm power cable.

Ultrasonic welding machine

Ultrasonic Welding

Ultrasonic welding for splices and terminations, including aluminium to copper joints where a crimp is not the right answer.

Automatic cutting and stripping machine

Auto Cutting And Stripping

Automated cutting and stripping holds length and strip dimensions to the drawing, so every lead in a batch comes out identical.

Manufacturing Facility

Control and testing built into the line, not bolted on at the end.

01

Fully Automated MES System

A manufacturing execution system tracks every harness through the line, so build data and traceability are captured automatically rather than on paper.

02

Leak Testing

Sealed assemblies are leak tested on the line, confirming the ingress protection the application depends on before the harness ships.

03

Automatic HV, IR And Polarity Tests

Automated high voltage withstand, insulation resistance and polarity testing, with results recorded against the build.

Pan India Service And Support

A harness is only as good as the engineering behind it and the support after it. Both are handled by INGAR directly.

Design

Application Engineering

Send us your drawings, routing and current ratings and our engineers will come back with a harness design and a sample plan.

Prototyping

Samples And Qualification

First articles are built on the same line as production, so what you fit and trial is what you will receive at volume.

Volume

Production And Delivery

Approved designs move into controlled production with full traceability, scheduled to your build programme as volumes ramp.

1800 890 6831

Toll Free Service Line

Reach our service desk directly on 1800 890 6831, or email customersupport@ingar.in. Calls are answered by INGAR, not an outsourced call centre.

Have a harness to design?

Send us the drawings, or just the problem you are trying to solve. Our engineering team will come back to you with a proposed approach.

Talk to our team